Electro Zinc Plating, Cationic Electrodeposition Coating, Assembly – Actmetal Corporation

We take the quality as one of the important assignments of our business with our clients. We want, therefore, to establish our position as a trustworthy, reliable supplier by constantly providing stable quality to them. Accordingly, under the slogan of “No defect making, No defect flowing,” we are working hard every day on internal quality control initiated by the person in charge of quality control.

Configuring and operating our system under ISO 9001 (QualityManagement System)

As we move on with ISO 9001, our organizational power was improved and our internal operational standardization was activated.
We will continue to maintain this effort and enhance our “quality power” while promoting our successive improvement.

Quality policy

Control items

We have set the following as control items:

●In plating process, we randomly sample products from each line, measure them and record the measurement results twice a day.
●At the same time, we analyze the components of “bath liquid,” one of the important elements for controlling the film thickness.
●We conduct hull cell test on each line to confirm the plating efficiency and appearance of the plating liquid once a week.

In cation coating, we measure specific points on test pieces with a permascope (coating thickness gauge) twice a day (left photo: measurement operation). We also conduct an adhesion test (cross-cut adhesion test) and a pencil hardness test.

●We test plated products randomly sampled from each line once a week.
●Whenever we receive a request of our customers, we conduct a corrosion resistance test, record the test results and send them in a report.

We conduct periodic testing with a salt spray tester to confirm product quality.

●In our premises, an automatic appearance inspection machine is under introduction to complete an efficient inspection system.

For those products that require the considerations of appearance, experts in appearance inspection are taking care of the inspection.

• Configuring and operating
• Quality policy
• Control items

Electro zinc plating with [trivalent chromate treatment] ensures beautiful finish.

High corrosion resistance and beautiful finish are best suited for various products, such as auto parts.

We assemble plated products, cation-coated products, and purchased products to reduce packaging operations, packing material usage, and storage space for our customers.